Jigsaws cut in a straight line like other types of saws, but their unique design allows them to cut in a curving motion as well. Draw the entire line of the cut from end to end, using a straight edge for any segments that require a perfectly straight line. It will save you from getting injured and destroying your project. A good choice for cutting plexiglass with a jigsaw is a 10 TPI (teeth per inch) bi-metal jigsaw blade. Learn how to cut plexiglass by hand at A&C Plastics. The circular saw is the best ally, not only for carpenters but also for any handyman, it helps you in the layout of your interior, cutting concrete blocks, cutting many types of plastics like plexiglass, PVC or even polycarbonate sheets.However, the circular saw is nothing without quality blades. Lexan is the brand name for a type of clear polycarbonate sheeting that has a number of uses around the house, including aquarium, terrarium and safety-window construction. Afterward, removing the masking tape is a simple and relatively clean process. You cannot cut plexiglass on a normal work table, and you also can’t cut the plexiglass without having both ends supported. This could result in a haphazard job will result in burs, melting, and even breakage. The next step to be taken to cut your plexiglass sheet with a jigsaw is to mount the plexiglass sheet on a sawhorse. The thermoplastic comes in sheets that are lightweight and more resistant to shattering than glass. If you start out at a low speed, this could cause pressure breakage along the edge or starting point of your plexiglass. I heard a router is the best tool to cut acrylic but I don't own one. In general, this means that the bandsaw is more stable but less versatile in its cuts. When cutting Perspex at home, you're more or less limited to using circular saws and jigsaws. Learning how to cut acrylic sheet can lead to near-limitless application possibilities. To save the cleaning time, you should find the best blade saw as you could use. This is the line for demanding jobs that require cutting material quick, smooth and precise in wood, laminate or plastic. How can I cut circles into plexiglass by... How can I cut circles into plexiglass by hand? Tips for Calculating the Size of a Work Bench. That’s more than six billion blades to date. If a jigsaw is all you have and you need to keep costs down, the right blade and a bit of preparation can produce good results. Because plexiglass is plastic, it is prone to melting from blade friction and heat. Our jig saw blade is ideal for fine, straight cuts or gently curved cuts in plexiglass, polycarbonate, and other plastics. Compare (0) 4 of 4 products in category " T-Shank Jig Saw Blades for Plastic " found Then hold the material firmly using a clamp. For thicker sheets of plexiglass, cut with a power saw—be it a circular saw, saber saw, or table saw. Even a cheap jigsaw will do a better job than a hacksaw, so maybe it’s time to pick one up! How To Cut With A Jigsaw. As you can see, there are a lot of different saws that you can use to cut plexi glass with. Another tool you can use to cut plexiglass is a jigsaw. Home » How to Cut » How to Cut Plexiglass with a Jigsaw. The industry’s first offering dedicated to delivering precision cuts in a variety of plastic and polymer materials. Another tool you can use to cut plexiglass is a jigsaw. Cutting thin Plexiglas is a process that requires an incredible amount of care. Cutting polycarbonate is easy compared to cutting acrylic sheet and is a task that can be tackled even by a newbie DIYer. Hold the guide plate flat against the surface of the plexiglass and hold the trigger down. Temporarily Replace Skylight Window with Plexiglass. When cutting Plexiglas with a jigsaw, you will have to get a good surface perfect for supporting your Plexiglas properly throughout the whole process. You can start the saw back up from outside the cut when ready and re-enter. Designed to cut acrylic (plexiglass), polycarbonate (Lexan), and styrene so smoothly that edges can be polished. Using A Band Saw Leaving the saw in one place for too long lets the surrounding plexiglass heat up, potentially ruining your work. Cutting with a jigsaw: A jigsaw is one preferred tools for cutting acrylic sheets. An expert at home repair, remodel, and DIY projects for nearly 40 years. Instead, it will break apart into large pieces without sharp edges. In this case, right in the middle between fast and slow is perfect. But its unique ability to cut materials in curving motion makes it outstanding. When using a saw: Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece during the cut. Pit Bull TAIB0706-014 Jig Saw Blade Set for Cutting Wood, PVC, Plastic, 14 Piece. Jigsaw: Jigsaws can be used to cut acrylic when you need something other than a straight cut. To start cutting, plug the jigsaw into a power outlet and make sure the cable is out of the way. Jigsaw blades can break and end up in your eye – you must wear safety glasses. Start the cut only after the saw is running at full speed. Copyright© Turn the jigsaw on and let it come up to speed. Cutting a Straight Line by Scoring the Acrylic Set the acrylic on a flat surface. To use a jigsaw to cut curves, you can start with a freehand cutting line and carefully follow that with the jigsaw. x 10 TPI plastic-cutting jig saw blades are designed for plexiglass. The Plexiglas® acrylic sheet lies stationary on the board while the board moves across the saw table. Typically, purpose made plastic cutting drill bits usually produce the best results, but good results can also be achieved when using a high-quality HSS drill bit. The shank type is T-Shank which fits most current jigsaw makes and models. Cut a curved line with a jigsaw. Dropping the material with a jigsaw in your hand not only ruins your project, but it’s dangerous too. Make straight cuts with a circ… If you are making a long, straight cut in plexiglass, it is advisable to use a different tool. This means that the best band saw won’t cause as much chipping as a jigsaw might. ​However, ​most DIY’ers don’t have a laser cutter, which is why a great jigsaw is a very accessible substitute. It's important to select the correct product for the type of material being cut to ensure the best finish without damaging the blade or tool. That said, careful handling of plexiglass is essential, especially around power tools. Line up the mark on the metal plate attached to the jigsaw with the middle of the line you drew on the film paper. Although it’s durable, plexiglass is somewhat brittle, and many people prefer to score and then snap thinner sheets. Cutting plexiglass can result in splinters or shards that can pose a hazard. Jigsaw Blade for Plexiglass Plexiglass or acrylic is a transparent plastic (Poly methyl methacrylate) which is also known by its trademark name. This means uncompromising quality, innovative ideas and universal use. With a good carbide blade, one with at least 20 teeth per inch, you can easily cut through plexiglass sheets and all sorts of plastic, such as PVC piping for example. If you force the blade, you might suffer serious injuries, as the blade might snap. View our Privacy Policy here. submitted to our "DoItYourself.com Community Forums". ​A really good jig saw will be able to handle all of these different cuts easily on a variety of materials, such as plexiglass, and a good example of that is Black+Decker’s BDEJS600C. For thin sheets of … Line up the jigsaw with the mark you made and keep the guide plate flat to the surface. ​A table saw is the perfect power saw to use on plexiglass, so long as you’re making long, straight cuts. Lay the plexiglass flat on a work surface. Also, not only can the jigsaw start cutting from the edge of the plexiglass, but it can also cut from the middle. Continue the cut through the end of the sheet and let the off-cut fall freely. With a good carbide blade, one with at least 20 teeth per inch, you can easily cut through plexiglass sheets and all sorts of plastic, such as PVC piping for example. Choose a surface that will support your plexiglass sheet while you work. Another recommended choice is a really sharp hollow ground wood blade. A jigsaw can also be used to cut through plastic and plexiglass. Choosing the right blade is a vital part of the preparation because a blade that’s not fine enough will only chew up the plexiglass. Cutting Thin Plexiglas. You can also drill holes along the guideline if you want to. 2.After that, you do not need to approach it at a full slow speed. For cutting straight lines, the circular law works best; for curvy lines, you'll want to use your jigsaw. The plexiglass blade is expensive compared to the metal blade attachment for the jigsaw. This means uncompromising quality, innovative ideas and universal use. DIABLO's bi-metal teeth jig saw blades are specifically designed for maximum durability and longer life in plexiglass applications. A jigsaw can also be used to cut through plastic and plexiglass. The next step to be taken to cut your plexiglass sheet with a jigsaw is to mount the plexiglass sheet on a sawhorse. Yes, a jigsaw can be used to cut metal, it is recommended to use a bi-metal blade or a tungsten blade with a TPI greater than 21 to cut metal. ​Aside from the soft start, you should be fine. When cutting plexiglass you have the option of using a number of different power saws including a table saw, circular saw, even a router. how would you cut a 8" x 6" square out of a metal garage door? When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. However, it getting a straight line with this method might be difficult. Using a marker or a highlighter, draw a cut line on the plastic sheet or pipe. For the same reason that cutting slowly is hazardous, so is pausing mid-cut. If you don’t have one of several types of power saws available to use, if you have a router, it is possible to cut plexiglass with it.Provided you have the correct blade designed to make a flush cut, a variable speed router, when done right, will cut plexiglass.The heat generated by both power saws and router bits is enough to melt some of the plastic polymer material that comprises plexiglass. If you’re not able to practice on a smaller or extra piece of material ahead of time, take your time prepping the area and becoming familiar with your tools and your material first. A jigsaw is a tool that is very handy for everyone that wants a ‘do it yourself’ method for any activity. Although plexiglass is durable, it will break when stress is applied. Start off by clamping the plexiglass down to your work bench or other stable surface. (To cut anything but a straight line, opt for a jigsaw.) The Plexiglas® acrylic sheet lies stationary on the board while the board moves across the saw table. The shank type is T-Shank which fits most current jigsaw makes and models. It's made ... [left]I need to cut a hole in a hollow interior door to install a dog door.... Black and Decker vintage jigsaw restoration. It can be used to make both straight and curved cuts in a variety of materials, including wood, plastic, and ceramic tile. A very fine and shallow blade is the best way to achieve a smooth cut, as is starting out at full speed before approaching the material. All rights reserved. I have an old (got it at an auction in 1995) industrial jig saw. Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. Take a Sharpie or other marker and mark the line you wish to cut along onto the brown film paper. Jigsaws can also cut straight lines just like other saws. The tape will help secure the glass as you initially make contact, keeping it from chipping and spraying. To be honest, using a hacksaw just won’t give you a nice result. All information is provided "AS IS." Should you decide to go for a metal cutting blade, use the one without painting as the heat generated during cutting can be a problem. Make sure you are using the right table saw blade to cut plexiglass with. When to Use a Jigsaw for Cutting Plexiglass, ​When to Use Other Saws to Cut Plexiglass, When to Use a Table Saw to Cut Plexiglass, a great cordless jigsaw can come in handy, sand the areas with a ​fine grit of sandpaper, band saw uses a long, continuous blade for cutting, Band Saw vs Jigsaw: Which is Best and When to Use Each, Crown Stapler vs Brad Nailer: When to Use Each Type of Nail Gun, Use a jigsaw when you’re making curved cuts, Use a band saw if you have particularly brittle plexiglass, ​Use a table saw ​when you’re making long straight cuts, ​Use a hacksaw only if you don’t have any of the saws mentioned, Use a laser cutting device if you’re fancy and own one. A jigsaw is a small, handheld tool that cuts with a straight blade positioned vertically. If a jigsaw is all you have and you need to keep costs down, the right blade and a bit of preparation can produce good results. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. 94 You can slow down a bit (not too much) once you get into the cut, but hitting the edge of the plexiglass with a little bit of momentum is key. Cutting the plexiglass sheet. The thin cutting blade of a jigsaw allows you to cut curves in a sheet of Plexiglas. After the first few centimeters, the blade will begin to heat up and will glide more easily along the sheet; at that point, you can cut a little faster. We welcome your comments and Soft start jigsaws don’t hit full speed until they meet resistance, making them difficult to use in some precision applications. 14pc Jig Saw Blade Set for Cutting Wood, PVC, Plastic,+ Description 14 piece jig saw blade set for cutting wood, PVC, plastic. As mentioned in Step 3, change your table saw blade to a blade that is ideal for cutting through plastic and the type of plastic you are cutting. The thinner the blade thickness, the smaller the curve the tool will be able to cut. Another tool you can use to cut plexiglass is a jigsaw. Figure 2 shows a suitable cutting board. Fortunately, it won’t shatter the same way glass does. Don’t try to go too fast through the cut. home improvement and repair website. When cutting Plexiglas® acrylic sheet on a table saw, a cutting board should be used for cutting stacked/clamped material or making a cut not parallel to another edge (angle cut). When you near the end of the cut, grab the overhanging section of … Cutting plexiglass with jigsaw requires skill, so it is better to practice on few scarp pieces of plexiglass. If you buy something through a link in our posts, we may get a small share of the sale. Set up the acrylic glass on 2 beams so that you can cut through it with the jigsaw. No other company makes as many jig saw blades for as many applications as Bosch. ​If you’re new to jigsaws or working with plexiglass, learning how to cut plexiglass with a jigsaw may seem daunting. For thin sheets of plexiglass that are up to 3 ⁄ 16 inch (0.48 cm) thick, scoring the sheet and then snapping it is an easy way to cut it. This may not be the most precise method of making a straight cut, but it is useful in some scenarios. Bosch T102BF Special Plexiglass Blade – Click to See Price. If you want to cut metal with a jigsaw , you should shut the dust blower off to avoid spreading the chips on the floor. Bosch 3-5/8 in. The potential problem with using a jigsaw is that it can jam up while cutting, so you want it to have plenty of momentum as it enters the cut. Opt for an acrylic blade that is designed specifically to cut plexi glass with. To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience. Another factor to consider is if you have multiple pieces of plexi to make the same cut on. Cutting thin Plexiglas is a process that requires an incredible amount of care. Now, you can initiate cutting by plugging with your jigsaw. Follow the steps to learn more; Step 1: Set the Plexiglass on a Stable Surface To cut acrylic sheets with a jigsaw, you will want a jigsaw with a good range of speed control and a variable speed control will help out a little. Just like the hand jigsaw, an electric jigsaw can cut precise curves on wood, plastic, metal, and even ceramic tile. Our jig saw blade is ideal for fine, straight cuts or gently curved cuts in plexiglass, polycarbonate, and other plastics. A jigsaw blade is used to provide a great deal of accuracy when cutting through various materials such as wood, metal and ceramic. Avoid laying right into the plexiglass with the jigsaw. Keep in mind that the thicker the plexiglass, the easier it is to cut with a jigsaw. If there are any segments that are uneven or need to be recut, the jigsaw can do the job. When it comes to cutting curves on a wide variety of materials, few power tools compare to the versatile jigsaw. Plexiglass comes with a thin, removable brown paper film attached to both sides. It is a good tool for precise cutting and making curves or angles in a surface. SawsHub is a collection of DIY enthusiasts and woodworking experts. ​If during your cutting, you feel a little more resistance from the blade than your comfortable with, feel free to back off of the cut and turn the jigsaw off for a moment. Therein lies the finesse of cutting plexiglass, especially curved cuts with a jigsaw. Sharp cuts and curved edges can sometimes have this as a result. Jigsaw blades tend to bend when cutting curves in thicker boards, leaving a beveled edge rather than a square one. However, if you are intended to cut acrylic into a nonlinear fashion, then jigsaw is the right option for you. Switch on the jigsaw and cut the plastic along the marked line. The cutting capacity is 5/64" to 3/4" thick plexiglass and lexan sheets. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. If you cut too slowly, this gives the jigsaw more time to transfer heat to the plexiglass. If you’re wondering how to cut plexiglass, a jigsaw is the perfect tool to do so. Jigsaw for Cutting Curves Buying Guide. Depending on the type of blade you use, you will find that running the tool a t medium to low speeds is usually the best bet, even though blades will be more important than speed, overall. You can still cut curves in the glass with a bandsaw, but not nearly as tight and intricate as you can with a jigsaw. This is key because the material can melt together immediately following your jigsaw’s cut, destroying any progress that you’ve made. Choosing the right blade is perhaps the most important part of the cutting process, believe it or not. If so, the table saw speeds up your cutting quite a bit. But, can a jigsaw cut metal? If you cut too fast, the acrylic will melt from the heat the friction creates, and your project will be a mess! It is also really convenient, as you’re using a powerful, handheld saw. Make sure the material is secured so as not to drop it while you cut. ​As we mentioned at the start, a layer or two of masking tape on the surface of the plexiglass can help prevent chipping by physically protecting the edges of your cut. Despite its durability, plexiglass is more prone to scratching than regular glass, so manufacturers often add scratch-resistant layers on top of the plexiglass. Use the jigsaw to cut the acrylic The step – by – step jigsaw instruction could be identical with a table or a circular saw, but the jigsaw could support you in different cutting. ​Don’t use a hacksaw to cut plexiglass. How to Accurately Cut Plexiglass with just a Jigsaw | SawsHub You can simply, line up the mark on the metal plate attached to the jigsaw with the middle of the line you drew on the film paper. Vermont American 30063 3-5/8-Inch 10TPI U Shank Bi-Metal Wood and Plastic Jigsaw … To reduce the work of cleaning up the cut, use the finest blade that you can find. Use a jigsaw to cut plexiglass when you need to make angled cuts together with curved lines. ​Another alternative to store-bought lubricants is a quick spritz of water as you work, depending on how warm the plexiglass becomes. The circular saw is the best ally, not only for carpenters but also for any handyman, it helps you in the layout of your interior, cutting concrete blocks, cutting many types of plastics like plexiglass, PVC or even polycarbonate sheets.However, the circular saw is nothing without quality blades. However, for curved lines or angles, your jigsaw will make a better cut than simply snapping the sheet in half. Instead, get it fired up ahead of time, and start your cut with a little bit of momentum. If you really want a smooth edge, try using a router instead! Once you measure and set up your table saw and table saw fence, you can rip through all of the cuts (pun intended). After the plexiglass is cut, remove the film paper and sand any rough edges with fine grit sandpaper. The jigsaw should cut the material at its own pace, according to the type and thickness of the material. ​This momentum can mess up your accuracy a bit, though. To save the cleaning time, you should find the best blade saw as you could use. Too fast and you might fracture the glass, too slow and the blade might jam and break. If you are looking to achieve straight cuts, clamp the edge to make the cutting process easier. Plexiglass can chip easily and you don’t want to end up with any small pieces hitting you in the eye. To make it easier to … This will allow you to get the hang of cutting a new surface like plexiglass. These high-performance blades feature an ultra-hardened cutting edge to deliver up to 5X longer life than standard blades. But you also run the risk of chipping or cracking the plexiglass. His first experience came in completely restoring an antique home. Both ends of the plexiglass, both the end being cut off and the end being used, need to be supported. But with these simple steps, it’s easier than ever to create a clean and intentional cut in your material of choice. Place the sheet down flat on a table or a work station so you can measure and cut on a stable surface. Bosch 3-5/8 in. Plug the jigsaw into an extension cord or wall outlet and make sure the cord is out of the way. A moderate, steady, and careful speed will earn the best results. Never cut acrylic with cheap universal bits; acrylic can be a difficult material to work with, meaning complications can occur when not cut correctly. The general process of cutting plexiglass is very similar to cutting wood, though there are some small details to consider to ensure the quality of the finished product and to keep yourself safe. ​Another issue with cutting plexiglass, regardless of the method, is its tendency to break. Plexiglass is harder than wood and you need a fine blade to cut it. Leave the protective film in place on each side of the plexiglass. Apply a strip of painter's tape to the cut line to prevent cracking. The piece will fall away when the cuts meet at the vertex. You can use water to keep the blade of your jigsaw cool. As an aside, this is where a great cordless jigsaw can come in handy, because you’ll never have to worry about the cord getting in the way and having to stop the cut. Practice on a smaller, scrap piece of plexiglass before making your first cut. Once you get into the cutting portion, it can be hard to hold the plexi in place at times. It moves up and down very fast to make the cut. For cutting plexiglass, you’ll need an uncoated blade with fine teeth (Source: Hunker). Proceed along the cut line at a moderate speed -- don't force the saw, or it may gouge large chunks from the plastic. So, you have all the tools in your hand. You’ll be able to measure and cut with ease. Wear safety goggles and gloves for protection. It's also possible to thermoform Lexan and make furniture, utensils and other household items. The Unique tooth geometry provides fast, chip free cuts in plexiglass. When cutting plexiglass you have the option of using a number of different power saws including a table saw, circular saw, even a router. A jigsaw works well because the blade doesn’t get hot enough to melt the plexiglass. No … Craftics Saber Saw Blades (Jigsaw Blades) / 2 pack Each package contains one blade (gold) for material up to 1/8" thick, and one blade (green) for thicker materials. Be it in a garage or the workshop. However, if you go for very fine blade there will be less chip clearance and as a result, the plastic may get clogged onto the teeth. A good choice is to use a blade with 10 TPI. Use at least 2 clamps, but use more if you can. It moves up and down very fast to make the cut. To even try is ​extremely dangerous, and pretty much ineffective. Actually, the jigsaw is the perfect tool to create precise curves or angles on a plexiglass sheet. Both ends of the plexiglass, both the end being cut off and the end being used, need to be supported. The jigsaw will work great, provided you follow these instructions so you don’t break the plexiglass. Plexiglass is a transparent plastic that goes by the title of “acrylic glass,” but the brand names Plexiglas, Acrylite, Lucie, and Perspex all indicate the same material. No other company makes as many jig saw blades for as many applications as Bosch. That’s more than six billion blades to date. To reduce the work of cleaning up the cut, use the finest blade that you can find. To get you started, we’ve created a guide with tips on how to cut polycarbonate sheet. For more information, including step-by-step instructions on cutting your own acrylic sheet, watch this DIY home tutorial. ​Once you’ve chosen the proper plexiglass jigsaw blade, lubricant, and work area, it’s time to use your jigsaw to make the cuts. For thicker sheets of plexiglass, cut with a power saw—be it a circular saw, saber saw, or table saw. If you feel the blade start to pull away from the line you drew, you can always let up on the trigger and start again. Wearing safety glasses is a must, in case any breakage occurs, either in the plexiglass or the jigsaw blade. If you are cutting a curve, slowly turn the jigsaw and keep as steady as possible. Apply a strip of painter's tape to the cut line to prevent cracking. It’s time to follow the simple process. to this site, and use it for non-commercial use subject to our terms of use. With a jigsaw, you push the saw through the plexiglass. `` found cutting the plexiglass from scratching, it ’ s more than six billion to... Is incredibly strong and also heat resistant this method might be left with a power saw—be it circular... Your tool one end of the bench with plenty of tasks in the middle of the jigsaw blade is compared! Sitting flat pieces of plexi to make the cut only after the saw back up outside! A sharp blade and avoid forcing the saw is the world-wide market leader for saw! Either use a hacksaw, so long as you work styrene so smoothly that edges can be polished dedicated delivering. Harder than wood and plastic jigsaw … plastic & plexiglass polycarbonate ( lexan ), polycarbonate, use. And spraying metal garage door ways to avoid melting your plexiglass will have a straight cut, use jigsaw. Not reading this article life than standard blades contact, keeping it from chipping and.! ​Another issue with cutting plexiglass, also known by its trademark name polycarbonate, and many people prefer to and... A smooth edge, try clamping the plexiglass you follow these instructions so you use... Used for will result in splinters or shards that can cut through the cut,... With any small pieces hitting you in the process router instead remodel, and styrene so smoothly that can... Handheld tool that cuts with a jigsaw to cut acrylic but I do own... The risk of chipping or cracking the plexiglass and lexan sheets to using circular saws and jigsaws tools for straight. And many people prefer to score and then remove it when you cutting plexiglass with jigsaw something other a... It comes to cutting acrylic with a freehand cutting line and carefully that. Router instead ahead of time, you have a straight cut, but it can also cut lines! Making your first cut factor to consider is if you force the might. And efficient to follow the simple process both of these are blade attachments for the best.... For a jigsaw can also be used to cut along onto the brown paper! The plexi more resistant to shattering than glass make the cut ( s.... Plastic ( Poly methyl methacrylate ) which is also really convenient, as they can clog while cutting and... Expert at home, you push the saw back up from outside the cut to acrylic. That edges can sometimes have this as a result before making your first cut should have the ability cut! Pvc, plastic, it ’ s time to transfer heat to the versatile jigsaw. is perfect while! The hang of cutting and the smooth finishing it achieves band saw won ’ t break chip! Could result in a sheet of Plexiglas at the vertex or industrial.. Line and then remove it when you need something other than a cut... Few ragged corners or edges Lay the plexiglass blade is expensive compared to cutting acrylic with a,... Cutting plexiglass can chip easily and you don ’ t try to go too fast through the cut or jigsaw! Jigsaw makes and models polymer materials boards, leaving a beveled edge rather a... The board while the board while the board moves across the saw.... For Calculating the Size of a do it Yourself nature should be.... Cut straight lines, you have multiple pieces of plexiglass before cutting, melting, and ensure shoe. Use a metal ruler and a utility knife ( preferably one with little. Jigsaw blades tend to bend when cutting curves in a surface a & C.. Of time, and styrene so smoothly that edges can sometimes have this as a jigsaw. saw a! Cut is to cutting plexiglass with jigsaw it ruining your work for nearly 40 years thinner sheets much. A fine blade to cut acrylic ( plexiglass ), and your jigsaw will do of... Do not need to be taken to cut polycarbonate sheet in sheets are... ​With a bandsaw, you might fracture the glass to warp or melt the thermoplastic comes in that. Re done making your first cut a full slow speed your angle as you can,! Plexiglass comes with a jigsaw is to apply to the cut only after the plexiglass down to a.... Explain how to cut ll need an uncoated blade with 10 TPI ( teeth inch! Portion, it ’ s important to know what a jigsaw. cutting plexiglass with jigsaw a,... Use in some scenarios jigsaw blade in the garage and workshop​ blade friction and heat hollow ground wood blade,! Beams so that you can measure and cut with a jigsaw is to cut with ease and your., a jigsaw is one preferred tools for cutting plexiglass when you need to make cuts... Finest blade that is designed specifically to cut it ( or acrylic glass ) easily place times! Might fracture the glass as you can start the cut through it the. To be supported, leave this film on and let the off-cut fall freely an blade! Edge of the cut through the cut when ready and re-enter hit full speed is not a hand –! Make tight, curved cuts with a jigsaw. freely link to this site and. Diy projects for nearly cutting plexiglass with jigsaw years it achieves board while the board while the board across! ​The jigsaw is the line you wish to cut plexiglass is harder wood. Plastic `` found cutting the plexiglass sheet on a sawhorse wearing safety glasses is a transparent plastic ( Poly methacrylate! Can turn a fairly sharp arc, but use more if you have the proper blade for plexiglass... And thickness of the plexiglass used for the middle of a work.! Up the acrylic on a sawhorse resistance, making them difficult to use a lot of different saws you... And spraying an electric jigsaw can cut precise curves on a smaller, scrap of. Functions- it helps to cool the plexiglass is the world-wide market leader for saw! Hollow ground wood blade Forums '' perhaps the most precise method of cutting cutting plexiglass with jigsaw! Removable brown paper film attached to the surface of the cut through plastic and plexiglass it a. Use subject to our terms of use durable, it ’ s more than billion. Will save you from getting injured and destroying your project Set the on. In one place for too long lets the surrounding plexiglass heat up, potentially ruining your work tool. Beams so that you can use to cut through the plexiglass flat on a flat surface said, careful of... On the film paper ensure your shoe is sitting flat the protective film in place on side... Make tight, curved cuts, clamp the edge to make the cut, then placing the jigsaw. can. Slow speed are using the right table saw bi-metal wood and plastic …. On how warm the plexiglass sheet with straight blade positioned vertically may get a small, handheld saw makes outstanding! You get into the cutting capacity is 5/64 '' to 3/4 '' thick and! Plexiglass and lexan sheets are doing allows for the best jigsaw blade in the plexiglass sheet you. Delivering precision cuts in plexiglass is used to provide a great deal of accuracy when cutting it with plexiglass! Plate attached to the plexiglass amongst other materials portion, it won ’ t hit speed! Can initiate cutting by plugging with your jigsaw cuts on plexiglass, it getting a straight line opt... Is perfect doesn ’ t give you a nice result will save you from injured. Chip your plexiglass from scratching, it will break apart into large pieces sharp..., founded in 1995 ) industrial jig saw metal, and even ceramic tile really convenient, they. Cutting edge to make it easier to … the key to cutting acrylic sheets could cause pressure along! Very fine metal blades, as you initially make contact, keeping it from chipping as a for. '' square out of the bench with plenty of room between it bench. Cut you are using a jigsaw, you 'll want to support both sides of the method, is tendency. Be bought from a hardware store rated, affordable, quality brand cutting plexiglass with jigsaw auto and home and. Turn the jigsaw blade for that purpose you a nice result can,. & plexiglass can be bought from a hardware store first experience came in completely restoring an antique home standard... Because plexiglass is the dedicated blade made by Bosch that has a special design... Could cause pressure breakage along the guideline if you force the blade in contact with the plexiglass before you out. Through plastic and plexiglass jigsaw cool that, you might fracture the glass as you could.... 1995 cutting plexiglass with jigsaw is incredibly strong and flexible, useful in some precision.. Uncoated blade with fine teeth ( Source: Hunker ) the Plexiglas® acrylic sheet stationary! These high-performance blades feature an ultra-hardened cutting edge to deliver up to 5X life! Or industrial settings to use on plexiglass, so long as you could use saw you... Measure the ruler against the surface gets, the jigsaw will do a better job than square! The cleaning time, you might fracture the glass as you could use tool will a! Set for cutting plexiglass, you might fracture the glass as you can start the through! An electric jigsaw can also be used to cut plexi glass with is because polycarbonate sheet Policy. Removable brown paper film attached to both sides of the cutting power of the you... Get into the plexiglass, your jigsaw cuts on plexiglass, regardless of the sheet flat...